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I ventured down this road a few years back with 10gauge load options and bismuth.

initially, I wanted to repurpose the 400+ rounds of factory 10gauge federal hw15 turkey ammo. I made Loads with steel shot and bismuth shot with factory components, 52grain powder (federal factory), flight stopper wads, federal hull and primer. Steel results pattern well, and kill geese with steel 3’s, 2’s, 1’s, B’s.

Searching for advise on bismuth and the 10gauge, many on this forum and others, I moved away from the 10gauge bismuth load options. I will say 1.6oz of bis 1’s in a 3.5” 12gauge throws awesome patterns at 40yards.

I loaded a few Lyman’s 3.5” 12gauge 1.875oz bismuth 1’s loads as well. I’ll get around to shooting those soon. I did find good results and data with the original repurposing of federal components and using bismuth in 10gauge, the load was also a 1.875oz buffered load.

In testing Boss Bis 10’s, their pressures are around 12,300psi, at 2.0625oz, they offered bis 4’s, 2’s and 1’s. I think they more recently bumped up their payloads to 2.125oz, but did a limited run. I’ve found in my loading, sometimes less payload to be better.

regardless of overall payload, I routinely shoot 1.125oz of bismuth 4’s or #3.5’s in the 12gauge and can kill geese at 45yards. 1.5oz in 3” #2’s kills geese well, buddy used those to kill sandhill cranes and a swan this past season.

thanks for continuing the data on 10gauge options.
 

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I looked, boss bumped their payload up to 2.125oz in their most recent 10gauge offering. I shot a box or 2 of their original 10gauge options in a browning gold (cycling issues) and a BPS, as well as a single shot H&R.
 

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I doubt they added more shot to insure a better crimp. A couple plastic beads like Federal or Remington use would be WAY cheaper. Or trimming the hulls the way Kent does (or has done). Yes, these might add some man-hours to the product, but I find it hard to believe it's more than the cost of the shot.
Perhaps they upped the payload for marketing reasons?
I don’t think they use any filler. Possibly in their turkey loads, those are hand loaded. I’ve been in the shop a few times.

the Cheddite hull issue is not unique to Boss, many guys on here and other forums do not favor those hulls for plenty of their own reasons. The Gold 10 and theCheddite hulls did not play nice from our experience. I talked to Brandon in depth on this and appreciate his time and input. I have up chasing the issues with that gun and those hulls. I measured the overall expansion of fired and unfired brass, and cheddites expanded the most. The all brass federal Turkey loads and paper base hulls had very little expansion once fired.
 

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Doc,
is this load buffered?
would powder migration be a possible issue in this instance - Longshot/SP10/straight walled hull ?
From what I have, it’s not buffered, and powder migration is possible, but if it’s a concern, a nitro card or fiber wad seal can help.

I have never loaded it, just had the data saved from on old reloading manual.
 
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